OEM Electrical Vehicle Battery Cooling Thermal Management System

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Product Description

ℹ️ Basic Info.
Model NO.
battery thermal management system
Certification
RoHS
Application
Oil Cooler, Water Chiller, Industrial Aircondition
Principle
Liquid Cooling or Other Custom Cooling Solutions
Style
OEM
Material
Aluminum/Copper
Dimension
Max. 2000*1000*1000 mm
Cooling Capacity
1 to 10 Kw
Coolant
Water, Glycol, Refrigerant, or PCM
Main Technique
Vacuum Brazing & Arc Welding
🔧 Product Description
Battery Cooling System
Product NameBattery thermal management system
DimensionMax. 2000*1000*1000 mm
MaterialAluminum alloy or copper for cooling elements
Cooling capacity1 to 10 KW
Cooling methodLiquid cooling or other custom cooling solutions
Coolant materialWater, glycol, refrigerant, or PCM, etc
Total System weightBelow 60 kgs

A Battery Thermal Management System (BTMS) helps to maintain a battery pack at its optimal temperature range of 20° to 45°C regardless of ambient temperature. For each vehicle design, the required performance and cycle life of the battery pack will be considered to determine the specific set point for the battery pack temperature.

Separator
Packaging
Key Features:
• Standard packaging or customized solutions available.
• Field proven patented master controls system.
• Specialized battery radiator and condenser.
• 2 - 10 kW cooling capacity.
• 2 - 12 kW electric heating down to -20ºC.
• Native vehicle voltage operation (HV: 400-800 VDC; LV: 12/24 VDC).
Main Elements Include:
1. Cooling plate
2. One chiller unit
3. Or one radiator with fan and pump
4. Controller (temperature or flow rate control)
5. Value-added accessories: host, connector clamp, housing, valve.
Components
Thermal Management Solutions

Available Cooling Solutions:

  • 1. Air cooling (fan and heat sink)
  • 2. Liquid cooling (cooling plate, radiator, fan, pump, controller)
  • 3. Chiller-based liquid cooling
  • 4. 2-phase change cooling
  • 5. Refrigerant cooling
  • 6. Custom solutions (e.g., immersion cooling)
Frequently Asked Questions
What is the optimal temperature range for the battery pack?
The system maintains the battery pack at an optimal range of 20°C to 45°C.
What cooling capacities are available?
The cooling capacity typically ranges from 1 to 10 kW, depending on the specific configuration.
What types of coolants can be used with this BTMS?
Compatible coolants include water, glycol, various refrigerants, and Phase Change Materials (PCM).
Does the system support heating for cold climates?
Yes, the system provides 2 to 12 kW of electric heating for operation in temperatures as low as -20ºC.
What materials are the cooling components made of?
The cooling elements are primarily constructed from high-quality aluminum alloy or copper.
Is this system compatible with high-voltage vehicles?
Yes, it operates with native vehicle voltages, supporting HV ranges from 400 to 800 VDC.

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