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Custom High Perfomance Battery Thermal Management System

Custom High Perfomance Battery Thermal Management System

Custom High Perfomance Battery Thermal Management System

Custom High Perfomance Battery Thermal Management System

Custom High Perfomance Battery Thermal Management System

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Custom High Perfomance Battery Thermal Management System

Custom High Perfomance Battery Thermal Management System

Custom High Perfomance Battery Thermal Management System

Custom High Perfomance Battery Thermal Management System

Custom High Perfomance Battery Thermal Management System

Custom High Perfomance Battery Thermal Management System

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Product Description

Basic Specifications

Model NO.

battery thermal management system

Certification

RoHS

Application

Oil Cooler, Water Chiller, Industrial Aircondition

Principle

Liquid Cooling or Other Custom Cooling Solutions

Material

Aluminum/Copper

Dimension

Max. 2000*1000*1000 mm

Cooling Capacity

1 to 10 Kw

Coolant Material

Water, Glycol, Refrigerant, or PCM, etc.

Battery Thermal Management System

Performance Chart

Product Description

Product Name	Battery thermal management system
Dimension	Max. 200010001000 mm
Material	Aluminum alloy or copper for cooling elements
Cooling capacity	1 to 10 KW
Cooling method	Liquid cooling or other custom cooling solutions
Total System weight	Below 60 kgs

A Battery Thermal Management System (BTMS) helps to maintain a battery pack at its optimal temperature range of 20° to 45° C regardless of ambient temperature. This complete thermal system solution maintains critical operating temperature ranges for vehicle batteries, with design solutions available for both active and passive cooling circuits.

Modine field proven patented master controls system.
Specialized battery radiator and condenser for BTMS.
2 - 10 kW cooling capacity (typically 6 kW at 45ºC ambient).
2 - 12 kW electric heating down to -20ºC.
Total system weight < 60 kg.
HV: 400 - 800 VDC / LV: 12 or 24 VDC option.

BTMS Components

System View 1

System View 2

System View 3

Main Elements & Solutions

System Elements include:

Cooling plate
One chiller unit or radiator with fan and pump
Controller (temperature or flow rate control)
Value-added accessories: host, connector clamp, housing, valve, etc.

Technical Diagram

Thermal Management Types:

Air cooling (fan and heat sink)
Liquid cooling (cooling plate, radiator, fan, pump, and controller)
Refrigerant cooling (cooling plate, condenser, and compressor)
2 Phase change cooling (cooling plate, condenser)
Immerse cooling and other custom solutions

Cooling Plate

Internal Structure

Dimension Details

Frequently Asked Questions

What is the optimal temperature range for the battery pack?

The system is designed to maintain the battery pack between 20°C and 45°C to ensure maximum performance and cycle life.

What types of cooling methods are available?

We offer air cooling, liquid cooling (via radiator or chiller), refrigerant cooling, 2-phase change cooling, and immersion cooling.

What is the cooling capacity of the BTMS?

The typical cooling capacity ranges from 1 to 10 kW, with standard performance often rated at 6 kW at 45ºC ambient temperature.

Can the system operate in extremely cold environments?

Yes, the system includes electric heating capabilities (2 - 12 kW) that function down to -20ºC coolant temperatures.

What materials are used for the cooling elements?

Cooling elements are primarily constructed from high-quality Aluminum alloys or Copper to ensure efficient heat transfer.

Is the system compatible with different vehicle voltages?

The BTMS operates with native vehicle voltages, supporting High Voltage (400 - 800 VDC) and Low Voltage (12 or 24 VDC) options.

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